Catalyst & Adsorbent Replacement Services

Streamlining Catalyst & Adsorbent Unloading and Reloading Maximizing plant efficiency depends on the optimal performance of catalysts and adsorbents, making their safe and efficient replacement critical. Al-Adeyat’s extensive expertise in this field allows us to offer a comprehensive range of services, from initial planning to the on-stream phase.

These services include

1
Strategic Planning and Preparation: Comprehensive planning of each step, including in-situ preparations such as carbon burning, shutdown procedures, achieving a hydrocarbon-free environment, safe unloading, safe reloading (dense and sock loading), and restart activities.
2
Risk Assessment and Safety Procedures: Conducting thorough risk assessments of each task, work environment, tools, equipment, and confined space entries. We evaluate environmental risks, hazards associated with spent catalysts, and develop safe work procedures to ensure the secure execution of all activities.
3
Compatibility Verification: Assessing and verifying the compatibility of on-site rescue equipment with catalyst handling equipment, ensuring all necessary safety measures are in place.
4
Detailed Procedure Development and Supervision: Preparing detailed procedures for each step and providing close supervision to ensure the safe and accurate execution of all stages.
5
Team Suitability and Training: Verifying the suitability of the catalyst handling team and providing necessary training for operators, engineers, and handling companies on proper procedures.
6
On-Site Supervision and Execution: Al-Adeyat’s safety and process engineers assist the client in supervising and executing each step, including conditioning stages such as catalyst sulfiding when required.
7
Troubleshooting and Optimization: Our process engineers offer expertise in troubleshooting and optimizing catalyst loading to achieve maximum performance.